First Process
Spraying droplets of photopolymer materials.
High-resolution polyjet 3D printing services in Bengaluru
Customized Polyjet 3D Printing Technology in Bengaluru
Design Roots 3D offers top-quality polyjet printing services in Bangalore. We create prototypes for complex parts, over molds, and flexible rubber-like models with high precision and quality using polyjet 3D printing technology.
Our polyjet additive printing service offerings encompass multiple material options, including Agilus 30, Rigid Opaque, Rubber-like (Tango), and bio-compatible (MED 610). A team of skilled engineers assist you in choosing materials, optimizing designs, and determining process parameters.
Design Roots 3D has high-resolution Polyjet printers to produce 3D models with fine detailing and realism. We are capable of printing colored PJP parts on demand that have specific mechanical and physical characteristics.
Our add-on services include primer coating and painting of the 3D printed models.
Overview of Polyjet Printing Technology
PJP is an additive manufacturing technique that works similarly to inkjet printing. Instead of using ink, it jets liquid photopolymer.
The process starts with a CAD model, which is converted into a printable format. Photopolymer drops are then jetted onto the build platform. Then, UV lamps cure the drops to bond the layers together. Support materials are either dissolved or manually removed to complete the Polyjet model.
This method is great for prototyping. It creates scaled models that closely resemble the original design. Polyjet is mainly used in the early stages of product development. It can be applied to conceptual models, functional prototypes, tooling, and electronics.
Advantages
Advantages of Polyjet 3D Printing Technology Services
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Polyjet printers deliver many advantages that improve the product development process.Leverage the technology for effective 3D modeling and reduced time to market.
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It delivers precise, life-like models with accurate textures. Produces realistic prototypes for medical, consumer, and industrial applications.
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Produces models with smooth, polished surfaces. Requires only minimal post-processing to increase aesthetics and functionality.
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Quicker product life cycles for fast production speeds. Helps meet tight production deadlines.
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With multiple material capabilities, PolyJet technology captures fine details, which are essential for functional prototypes and detailed display models.
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Creates durable, lightweight models ideal for testing and showcasing. No compromise on structural integrity.
High-Quality Polyjet Materials Available at Design Roots 3D
01
Agilus 30 & MED 610
Agilus 30 and bio-compatible MED 610 provide a smooth surface finish. Offer good aesthetics and durability to the final printed products.
02
Rigid Opaque
Excellent stiffness and durability and offers dimensional stability. These materials are lightweight and have good chemical resistance. Available in various opaque colors.
03
Tango (Rubber like)
Highly flexible, durable, and tear-resistant prototypes with longer life span. They provide a soft, rubbery feel but are capable of bearing stress.
Second Process
Jetting multiple materials and colors for the creation of parts with different properties.
Third Process
Each layer is cured with UV light for solidification.
Fourth Process
This process is repeated in microscopic layers until the entire model is complete.
Fifth Process
Support Removal and Finishing.
our process
The process of making polyjet printed 3D models
Get In Touch
Let’s get started on your 3D printing project!
Key Features
Characteristics of Polyjet Printing Technology
| Key Features | Values |
|---|---|
| Layer Thickness | 16–30 microns (0.016–0.03 mm), providing fine detail and high resolution |
| Build Volume | Typically up to 490 x 390 x 200 mm |
| Resolution (X/Y) | 600–1600 dpi |
| Materials | Rigid Opaque, Rubber-like (Tango), Agilus 30, and Biocompatible (MED 610) |
| Support Structures | Gel-like support material |
| Accuracy | ± 0.1 mm or ± 0.002 mm per mm |
| Surface Finish | Smooth, glossy, matte, Zero slip |
| Material Hardness | ShoreA from 27-40, Shore D from 83-86 |
Applications
Applications of PolyJet Printing Technology in Industries
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Production of surgical guides, dental models, prosthetics, and biocompatible medical devices.
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Manufacturing industries use 3D printed models using polyjet technology to produce injection molds, casting patterns, and soft tooling.
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Used to create functional prototypes of interior and exterior body parts of vehicles in the automotive industry
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PolyJet creates precise architectural models and detailed prototypes for client presentations.
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To make complex parts and assemblies used in testing aerodynamics, system integration, and functional performance.
FAQ
Know More About PolyJet 3D Printing Services
The technology offers finer resolution and smoother surface finishes. It possesses the ability to print multi-material, multi-color objects in one build. This feature makes it excellent for prototyping and detailed models.
At Design Roots 3D, we use MED610, which is a biocompatible material. We make 3D prints of clear aligners, braces, and retainers.
Polyjet printing materials have lower heat resistance compared to other additive manufacturing methods. Hence, they are not ideal for high-temperature applications. It is a bit more expensive too than others.
Polyjet is ideal for detailed and high-resolution prototypes. Multi-material and
multi-color parts can be produced. Used to make models where surface quality is
indispensable. The medical and dental industry benefits more from PJP.
SLS is better suited for strong, durable parts. The parts can be used for functional testing or end-use production.
Industries like aerospace, automotive, and manufacturing benefit more from SLS.
Design Roots 3D has secured a top place on the list of the best 3D printing companies in India. We deliver finest
rapid prototyping services to our clients across the country.
Ultraviolet curing is a process that uses UV rays to harden photopolymers instantly.
This method is used to create polyjet prints. It enables rapid production of durable,
high-quality finishes in rapid prototyping, coatings, adhesives, and inks.
Design Roots 3D provides its services across all major South Indian metro cities, including Bangalore,
Chennai, Coimbatore, Kochi, and Hyderabad. We also cater to other key cities across India, such as Kolkata,
Delhi, Mumbai, Noida and more. Our extensive reach ensures that clients from various regions can benefit from
our product design, prototyping, and 3D solutions.
